Episode 32 ~2:10 Low Current & ELV EN · العربية

Central battery systems, specified and sized for a hot plant room

Three decisions settle a central safety power supply: the standard's own terms, a battery sized for its last day at its real discharge rate, and a room temperature written into the tender. Each one is a clause you can check.

A plant room with two central battery cabinets and their fire-rated supply
Animated explainer, press play to watch the concepts now; the filmed cut publishes once production wraps.

What you'll walk away with

Four decisions to carry into the next central battery specification you write.

01

Write CPS or LPS, and name the mode by clause.

EN 50171:2021 defines no "central battery system". Clause 3.19 bounds an LPS at 500 W for 3 h or 1500 W for 1 h, and everything above it is a CPS "with any rated power output". Clause 4 defines six operating modes, and a changeover mode must transfer within 0.5 s.

02

Size the battery for its last day, on the battery you will buy.

For a lead-acid bank, IEEE 485 converts the load to current at the end-of-discharge voltage, then applies ageing (1.25), a design margin and a temperature factor, and compares the result with the selected battery's own discharge table. In our worked example, 5 kW for 3 h needs 125 Ah at the 3 h rate against a naive 77 Ah, which selects 200 Ah blocs. That is an illustration under stated assumptions, not a universal result.

03

A battery life without a temperature is not a specification.

Heat can hide the loss: a warm VRLA cell reads slightly more capacity while it ages faster, so a hot or aged battery can still fail its duration test. EUROBAT halves life for every 10 K above 20 °C, so a 10-year design life is about 2.5 years in a 40 °C room: an estimate, not a guarantee. EN 50171 assumes a moderate climate unless the enquiry says otherwise, and in a Saudi plant room it has to.

04

EN 50171 is the unit. EN 50172 is the test regime.

EN 50172:2024 sets the periodic checks in 7.4.2 to 7.4.5, from a daily look at the CPS status indicators to a five-yearly illuminance check, and the logbook. The annual verification (7.4.4) repeats the 7.3 b) to f) inspections and functional checks: a full-duration test with every luminaire and sign checked, the CPS monitors, damage and dirt, rest and inhibit modes, and sign visibility. 7.4.1 also cites a 7.4.6 that the published text does not contain, an apparent cross-reference error with no corrigendum listed. EN 1838:2024 sets the light; IEC 60598-2-22 defines the luminaire. In KSA the SBC provisions cited in Episode 31 set at least 90 minutes for new buildings, not Europe's 1 h floor. A submittal that cites EN 50171 for monthly testing has cited the wrong document.

Start with the word
In a tender, the word is CPS or LPS
1 h2 h3 h4 h500 W, 3 h1500 W, 1 h1500 Wh1000 W, 1.5 h: a CPS0500100015002000rated output, W
EN 50171 defines no size class above LPS. Catalogue kW bands, small, medium or campus, are vendor convention, not the standard.
Who owns what
Four standards, four jobs, and the monthly test is not EN 50171's
EN 1838:2024the lightilluminance on the routethe 1 h minimumIEC 60598-2-22the luminairemaintained or notits rated supplyEN 50171:2021the central unitmodes and changeovercharger and alarmsEN 50172:2024the installationdaily to 5-year teststhe logbookbattery roomEN IEC 62485-2, lithium 62485-5
Cite the current editions: EN 50172:2024 replaced the 2004 edition, and EN 1838:2024 replaced 2013.
The system on one page
The whole system in six blocks
normal supply230 V, 60 Hzcharger80% runtime in 12 htransfer device0.5 s maximumbattery string18 x 12 V = 216 Voutput circuitsa fault stays localluminairessuited to the outputsmonitored: 4 measured values, 3 remote alarms
A battery room may hold one string, several strings or independent systems. What multiplies is downstream: circuits, cable and sub-distribution.
Six modes, not one
Clause 4 defines six operating modes
changeover0.5 s response at most4.2changeover mode4.4changeover, central switching of the load4.5changeover, partial switching of the load4.6non-maintained changeover modewithout interruptionno response time4.3mode without interruption4.7without interruption, central switchingnew, 2021transfer: mains under 0.85 of rated for over 0.5 s
Name the mode by its clause. "CBS, maintained" describes a luminaire, not one of the six.
A plant room with two central battery cabinets and their fire-rated supply

The numbers a CPS submittal must carry

Every row names its clause and edition. EN 50171:2021 is an equipment standard: it sets how the central unit behaves, not how long it runs or how often it is tested.

Requirement Value Source
The standard's termsCPS; LPS is 500 W for 3 h or 1500 W for 1 hEN 50171:2021, 3.18 and 3.19
Operating modes6, in clauses 4.2 to 4.7EN 50171:2021, clause 4
Changeover time≤ 0.5 s, changeover modes onlyEN 50171:2021, 4.1
Transfer triggermains below 0.85 of rated for over 0.5 sEN 50171:2021, 6.5.1
Output voltage±6% from 20 to 100% load; ±10% for 5 s on a stepEN 50171:2021, 6.6.2
Recharge80% of operating time after 12 hEN 50171:2021, 6.3.3
Inverter overload120%, continuouslyEN 50171:2021, 6.6.3
Deep discharge≤ 0.2 A per 100 Ah; manual reset onlyEN 50171:2021, 6.7
Rated operating timeset by the user; at least 90 min in the SBC provisions cited for new buildingsEN 50171 5.2 e); SBC §1008.3.4
Ambientdeclare it if not Class 3K3EN 50171:2021, 5.2 h)
Ageing factor1.25, which is 1 / 0.8IEEE 485-2020, 6.3.4
Design margin and temperature1.10 to 1.15; 1.03 for a 20 °C minimum (worked example)TSEWG TP-4; Panasonic curve
VRLA life and heathalves per 10 K above 20 °C (an estimate)EUROBAT guide, 2022
Battery room airQ = 0.05 × n × Igas × C × 10-3 m³/hEN IEC 62485-2:2018
Periodic testsdaily, monthly, annual (7.3 b to f, incl. full duration), five-yearlyEN 50172:2024, 7.4.2 to 7.4.5
End point and cut-offsized to 189 V (1.75 V/cell); unit cuts off at 173 VIEEE 485 example; Teknoware VOT115E
Circuit integrityIEC 60331, at 830 °C; not IEC 60332IEC 60331-2:2018
The rate discount
A 200 Ah battery is a 118 Ah battery for one hour
20 h rate200 Ah, 100%10 h rate187 Ah, 94%3 h rate169 Ah, 85%1 h rate118 Ah, 59%bars: LC-P12200BP · family average 77% at 3 h, 64% at 1 h
A capacity quoted without its discharge rate and its cut-off voltage is not a number anyone can size from.
Size for the last day
One worked example: 125 Ah at the 3 h rate, so a 200 Ah bloc
naive kWh / V77 Ahat 189 V for 3 h88 Ahageing 1.25110 Ahmargin 1.10121 Ahtemperature 1.03125 Ah150 Ah bloc: short119 Ah200 Ah bloc: selected169 Ahexample: Panasonic LC-P12200BP, 25 °C, to 10.5 V
IEEE 485 sizes stationary lead-acid only. Work the duty in sections: a first minute of simultaneous starts can set the size.
The room, part one: heat
Heat can hide capacity loss while it spends the life
capacity, % of rated6080100+2% at 40 °C02540design life, years0510about 2.5 yearsat 40 °C203040ambient, °Cheat can hide capacity loss while it spends the life
EN 50171 assumes a moderate climate, Class 3K3, unless the enquiry says otherwise under 5.2 h). In a Saudi plant room, say otherwise.
The room, part two: air
VRLA on float needs little air. The charging mode sizes the vent
244% H₂ limitx0.00042m³ H₂ per Ahx5safety factor=0.05the constant108 cells of 200 Ah: hydrogen airflowon float1.08 m³/h, 30 cm²on boost8.64 m³/h, 242 cm²size the openings for the highest charging mode
On float the selected 108 cells of 200 Ah need about 1.1 m³/h, 30 cm² of free area per inlet and outlet. Boost at 2.40 V/cell gives eight times the gas: 242 cm².

Six things that decide whether it works

From the battery's discharge table to the cable tray, in the order a design review meets them.

A 200 Ah battery is a 118 Ah battery for one hour.

Panasonic publishes 200, 187, 169 and 118 Ah for one stationary VRLA bloc at the 20, 10, 3 and 1 hour rates. Across ten blocs in the family the 3 hour capacity averages 77% of nameplate and the 1 hour capacity 64%. Every emergency battery is a short-duration battery, so every one is bought at its worst discount. IEEE 485 handles it with the maker's constant-current table at a stated final voltage, not with Peukert's equation.

The worst current comes last, and the battery must be the one you buy.

A central inverter or a DC luminaire driver draws constant power, so its current rises as the string sags. Our worked lead-acid example assumes 5 kW AC for 3 h through a 90% inverter, 108 cells and an end point of 1.75 V per cell, 189 V: 29.4 A, so 88 Ah at the 3 h rate. Ageing 1.25 (IEEE 485 clause 6.3.4) gives 110, a 1.10 margin 121, and a 1.03 factor for a 20 °C minimum room (interpolated from the bloc's own curve) 125 Ah. Panasonic's LC-P12200BP table at 25 °C to 10.5 V gives 169 Ah at 3 h, the LC-P12150BP only 119, so the 200 Ah bloc is selected; its watt table agrees (438 W per bloc needed, 608 W published). The handbook prints these as average values, so a procurement calculation runs on the offered battery's guaranteed data. Check the duty section by section: when non-maintained luminaires all start at once, the first minute can set the size.

Heat hides the loss while it spends the life.

The same bloc reads 102% of its capacity at 40 °C, so a warm battery can pass a test it would fail cool, while it ages faster. A hot or aged battery can still fail its duration test. EUROBAT halves VRLA life for every 10 K above 20 °C, a quarter at 40 °C, so the 10-year design life this bloc carries at 20 °C becomes about 2.5 years: an estimate on a rule, not a guarantee. Design life is a classification under reference conditions; service life is what the site gets. Quoting the rule from 25 °C, a warranty term, flatters every figure by 1.41. Oversizing buys capacity, never life. Teknoware's TKT75-78 CPS family is itself rated for 10 to 30 °C ambient, so the unit needs the cool room as much as the battery does.

The room needs air for the charging mode, and other documents for lithium.

EN IEC 62485-2 sizes hydrogen ventilation for lead-acid and NiCd as Q = 0.05 × n × Igas × C × 10-3 m³/h. For the selected 108 VRLA cells of 200 Ah that is 1.08 m³/h on float and 8.64 m³/h if the charger boosts at 2.40 V per cell, a free area of 30 or 242 cm² for EACH of the inlet and the outlet, assuming natural flow at 0.1 m/s with the openings on opposite walls or at least 2 m apart (HOPPECKE's installation manual). Interlock the charger with any fan. The same bank's nameplate energy is 43.2 kWh (216 V x 200 Ah), while the 3 h duty draws about 16.7 kWh: the difference is rate discount, end voltage, ageing and margin. Lithium is a different file: IEEE 485 sizes lead-acid only, IEEE 1679.1 evaluates lithium but excludes sizing, so size from the maker's data and BMS limits; IEC 62619 covers the battery and EN IEC 62485-5 the installation. In a lab test a 50 Ah LFP cell at 100% charge released 0.93 mol of hydrogen in thermal runaway. US model code context, not a Saudi requirement we have verified: IFC 2021 Table 1207.1.1 sets 20 kWh for lithium-ion and 70 kWh for lead-acid on nameplate energy, and 1207.3.1 asks for UL 9540 listing.

The far luminaire and the cable decide the circuit.

Two families. A direct-DC CPS feeds the circuits at 216 V DC in emergency, so its luminaires must accept both the AC normal supply and that DC (Teknoware states it for its units); a central inverter system gives AC in both states. Rate the luminaire for the outputs it will actually see. 189 V is the sizing end point of the worked example, the voltage the bank stays above through the rated 3 h at end of life. 173 V is the default deep-discharge cut-off of Teknoware's TKT75-78 (warning at 227 V, overvoltage at 255 V; user guide VOT115E): no usable duration lies below 189 V. So the last luminaire's minimum DC input must sit below 189 V less the cable drop, and its maximum above the float voltage, about 245 V, wherever the operating mode connects it to a charging string. For the cable, circuit integrity is IEC 60331, which keeps a circuit working at 830 °C. IEC 60332-1-2 only proves the cable does not spread flame, and EN 50577 says itself that it does not assess the supports.

One offshore case study: automate the testing first.

The one head-to-head life-cycle study we located, BorWin5, 1800 luminaires over 30 years on an offshore platform, publishes euro totals; recomputed from its Table 6, central with manual testing comes out 13% cheaper than self-contained, but self-contained with automatic testing 22% cheaper, and central 3.5% dearer to install. Manual test labour, at EUR 86,400 a year, outweighed battery replacement at EUR 20,250. One site with offshore labour rates, not a rule. The paper also counts about 10,800 luminaire batteries replaced over 30 years against 20 central batteries; those are not like-for-like units, and its own maintenance section models a quarter of the packs a year, which would be more. Compare its end-of-life costs instead, EUR 62,359 against EUR 12,948, and the luminaires too small to hold a battery.

Lithium
Lithium changes the standards, not the need for a room
lead-acid70 kWhnickel-cadmium70 kWhlithium-ion20 kWhthe 43 kWh selected bank, nameplatesmall LFP luminaire pack, not a central bank8 yearscase up to 25 °C6 yearscase up to 35 °C4 yearscase up to 45 °C
A small LFP luminaire pack is rated 8 years at a 25 °C case, 4 at 45 °C. That does not transfer to a central bank: ask for the bank's own curve.
The circuit
Size to 189 V. The unit cuts off at 173 V
245 Vfloat227 Vlow warning216 Vnominal189 Vsizing end173 Vcut-offsized to stay above 189 V for the rated 3 hcut-off and warning: Teknoware TKT75-78 defaults
Ask for the last luminaire's DC input range. Its minimum must sit below 189 V less the cable drop; its maximum above the float, about 245 V, wherever the mode connects it to a charging string.
The test regime
EN 50172:2024 requires a daily check for central systems
daily7.4.2status indicatorsmonthly7.4.3every luminaireannual7.4.4duration + checks5-yearly7.4.5illuminance7.4.1 also cites 7.4.6: the printed text ends at 7.4.5
7.4.1: run duration tests before a low-risk period where possible, or make temporary arrangements until recharged. NOTE 1: about 12 h to reach 80% of the duration.
One case study
One offshore case study: automate the tests first
self-containedmanual testingEUR 4.64 Mcentralmanual testingEUR 4.03 Mself-containedautomatic testingEUR 3.64 Mcentralautomatic testingEUR 3.05 M13% lowercentralising alone22% lowerautomating the tests
Its 10,800 luminaire batteries against 20 central batteries are not like-for-like units. Compare end-of-life cost instead: EUR 62,359 against EUR 12,948.
Write this instead

The clause to write

Five lines, each naming a document, a quantity and a unit. None of them can be answered with an adjective, which is the only test a tender clause has to pass.

a. A CPS to EN 50171:2021, mode named by clause, 230 V, 60 Hz, rated operating time not less than 90 min (SBC Section 1008).

b. Lead-acid sized to IEEE 485-2020 on the offered battery's guaranteed data, stated V/cell and minimum temperature, ageing 1.25, margin ≥ 1.10. Lithium: maker's data, IEC 62619.

c. Design life declared at 20 °C, battery room held at 20 to 25 °C, CPS unit rated for the room's maximum ambient.

d. Luminaires rated for the actual normal and emergency outputs, from end-of-discharge voltage less drop up to float, on IEC 60331 circuits.

e. Ventilation for the highest charging mode, EN IEC 62485-2 or EN IEC 62485-5; tests to EN 50172:2024 7.4.

Line c is the one most often left out. It decides how close a ten-year design life gets to ten years in service.

Next Episode

MV Switchgear: AIS vs GIS

Watch next

Get the next episode by email

Practical lighting know-how from NLC Academy. No spam, unsubscribe anytime.

By subscribing you agree to receive NLC emails.

Sources & further reading

The clause, the edition, and which document owns it.

Forward the carousel to a colleague

An 18-slide explainer, ready to post straight to LinkedIn as an image carousel. Same content, faster reading.