Episode 38 ~2:00 LV Distribution EN · العربية

Cable sizing in Saudi heat

Cable manufacturers publish current ratings at 30 °C ambient air, single isolated cable, in free air. Real Saudi installations run at 50 °C ambient, bundled in conduit, behind insulation. The derating factors are not optional, they're the difference between a working installation and an MEP-riser fire.

Animated explainer, press play to watch the concepts now; the filmed cut publishes once production wraps.

What you'll walk away with

Four ideas to carry into the next specification conversation you have.

01

Ambient correction factor.

IEC 60364 Table B.52.14. At 50 °C ambient, derate to 78% of the 30 °C rating. At 55 °C, 71%. Riyadh summer MEP riser easily hits 55 °C.

02

Grouping correction factor.

Cables in a tray or conduit heat each other. 4 cables together = 80% of single. 9 cables together = 70%. 16 = 60%.

03

Soil thermal resistivity (for buried cables).

Standard ρ = 1 Km/W. Saudi sandy soil often runs ρ = 2.5 Km/W, derate buried cables 15-20% further than published.

04

Spec the final current carrying capacity, not the catalogue number.

Itable × ambient × grouping × thermal = actual Iz. Design current must be ≤ Iz, not ≤ Itable.

Derating factors × Saudi conditions

Per IEC 60364-5-52 Annex B. Multiply factors together.

Condition Correction factor Note
Ambient 30 °C (reference)1.00Catalogue baseline
Ambient 40 °C0.87Mild Saudi shade
Ambient 50 °C0.78Typical Saudi summer riser
Ambient 55 °C0.71Hot MEP riser, full sun
4 cables grouped0.80Same tray / conduit
9 cables grouped0.70Common in risers
Soil ρ = 2.5 Km/W (Saudi)0.85Direct burial
Conduit fill > 40%0.80Per NEC reference

Sizing a cable for Saudi reality

Five steps that turn IEC tables into a safe install.

Start from the design current Ib.

Calculate continuous design current. For motors, add 25% margin (IEC 60364). For air conditioners, use the running current at peak summer ambient. Headline current on the nameplate is start, not design.

Pick a tentative size from the catalogue Itable.

At 30 °C ambient, single cable, free air. This is the manufacturer's marketing number. We're not done, we're at step 1.

Apply ambient correction.

Look up the Saudi ambient at the cable's location. A roof-run cable in July reads 60 °C. A buried cable runs at 30 °C. An indoor AC'd MEP riser still hits 45 °C+ during a building's first summer of operation.

Apply grouping correction.

Count the loaded cables in the same conduit, tray, or trench. The correction is across all of them, not just adjacent. Use IEC 60364 Table B.52.20.

Verify Iz ≥ Ib AND voltage drop < 5%.

Even if Iz passes, the voltage drop at the load might fail. Iz protects against thermal failure. ΔV protects against equipment voltage starvation. Both must pass, use the bigger cable.

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UPS Sizing & Topology

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